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placed. With the two parts heated as usual, the bar is dropped into
position and hammered from above. As soon as the center of the weld has
been made perfect, the joint may be finished with a fuller driven all the
way around the edge of the joint.
When it is required to join a bar to another bar or to the edge of any
piece at right angles the work is called a "T" weld from its shape when
complete (Figure 53). The end of the bar is scarfed as described and the
point of the other bar or piece where the weld is to be made is hammered so
that it tapers to a thin edge like one-half of a circular depression. The
pieces are then laid together and hammered as for a lap weld.
The ends of heavy bar shapes are often joined with a "V," or cleft, weld.
One bar end is shaped so that it is tapering on both sides and comes to a
broad edge like the end of a chisel. The other bar is heated to a forging
temperature and then slit open in a lengthwise direction so that the
V-shaped opening which is formed will just receive the pointed edge of the
first piece. With the work at welding heat, the two parts are driven
together by hammering on the rear ends and the hammering then continues as
with a lap weld, except that the work is turned over to complete both sides
of the joint.
[Illustration: Figure 54.-Splitting Ends to Be Welded in Thin Work]
The forms so far described all require that the pieces be laid together in
the proper position after removal from the fire, and this always causes a
slight loss of time and a consequent lowering of the temperature. With very
light stock, this fall of temperature would be so rapid that the weld would
be unsuccessful, and in this case the "lock" weld is resorted to. The ends
of the two pieces to be joined are split for some distance back, and
one-half of each end is bent up and the other half down (Figure 54). The
two are then pushed together and placed in the fire in this position. When
the welding heat is reached, it is only necessary to take the work out of
the fire and hammer the parts together, inasmuch as they are already in the
correct position.
Other forms of welds in which the parts are too small to retain their heat,
can be made by first riveting them together or cutting them so that they
can be temporarily fastened in any convenient way when first placed in the
fire.
CHAPTER VIII
SOLDERING, BRAZING AND THERMIT WELDING
SOLDERING
Common solder is an alloy of one-half lead with one-half tin, and is called
"half and half." Hard solder is made with two-thirds tin and one-third
lead. These alloys, when heated, are used to join surfaces of the same or
dissimilar metals such as copper, brass, lead, galvanized iron, zinc,
tinned plate, etc. These metals are easily joined, but the action of solder
with iron, steel and aluminum is not so satisfactory and requires greater
care and skill.
The solder is caused to make a perfect union with the surfaces treated with
the help of heat from a soldering iron. The soldering iron is made from a
piece of copper, pointed at one end and with the other end attached to an
iron rod and wooden handle. A flux is used to remove impurities from the
joint and allow the solder to secure a firm union with the metal surface.
The iron, and in many cases the work, is heated with a gasoline blow torch,
a small gas furnace, an electric heater or an acetylene and air torch.
The gasoline torch which is most commonly used should be filled two-thirds
full of gasoline through the hole in the bottom, which is closed by a screw
plug. After working the small hand pump for 10 to 20 strokes, hold the palm
of your hand over the end of the large iron tube on top of the torch and
open the gasoline needle valve about a half turn. Hold the torch so that
the liquid runs down into the cup below the tube and fills it. Shut the
gasoline needle valve, wipe the hands dry, and set fire to the fuel in the
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