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quantity of air with the gas to bring about a perfect combustion. Hose
lines lead to the mixing tube of the gas torch, one line carrying the gas
and the other air under a moderate pressure. The air line is often
dispensed with, allowing the gas to draw air into the burner on the
injector principle, much the same as with illuminating gas burners for use
with incandescent mantles. Valves are provided with which the operator may
regulate the amount of both gas and air, and ordinarily the quality and
intensity of the flame.
When gas is not available, recourse may be had to the gasoline torch made
for brazing. This torch is built in the same way as the small portable
gasoline torches for soldering operations, with the exception that two
regulating needle valves are incorporated in place of only one.
The torches are carried on a framework, which also supports the work being
handled. Fuel is forced to the torch from a large tank of gasoline into
which air pressure is pumped by hand. The torches are regulated to give
the desired flame by means of the needle valves in much the same way as
with any other form of pressure torch using liquid fuel.
Another very satisfactory form of torch for brazing is the acetylene-air
combination described in the chapter on welding instruments. This torch
gives the correct degree of heat and may be regulated to give a clean and
easily controlled flame.
Regardless of the source of heat, the fire or flame must be adjusted so
that no soot is deposited on the metal surfaces of the work. This can only
be accomplished by supplying the exact amounts of gas and air that will
produce a complete burning of the fuel. With the brazing torches in common
use two heads are furnished, being supplied from the same source of fuel,
but with separate regulating devices. The torches are adjustably mounted in
such a way that the flames may be directed toward each other, heating two
sides of the work at the same time and allowing the pieces to be completely
surrounded with the flame.
Except for the source of heat, but one tool is required for ordinary
brazing operations, this being a spatula formed by flattening one end of a
quarter-inch steel rod. The spatula is used for placing the brazing metal
on the work and for handling the flux that is required in this work as in
all other similar operations.
_Spelter._--The metal that is melted into the joint is called spelter.
While this name originally applied to but one particular grade or
composition of metal, common use has extended the meaning until it is
generally applied to all grades.
Spelter is variously composed of alloys containing copper, zinc, tin and
antimony, the mixture employed depending on the work to be done. The
different grades are of varying hardness, the harder kinds melting at
higher temperatures than the soft ones and producing a stronger joint when
used. The reason for not using hard spelter in all cases is the increased
difficulty of working it and the fact that its melting point is so near to
some of the metals brazed that there is great danger of melting the work as
well as the spelter.
The hardest grade of spelter is made from three-fourths copper with
one-fourth zinc and is used for working on malleable and cast iron and for
steel.
This hard spelter melts at about 1650 and is correspondingly difficult to
handle.
A spelter suitable for working with copper is made from equal parts of
copper and zinc, melting at about 1400 Fahrenheit, 500 below the melting
point of the copper itself. A still softer brazing metal is composed of
half copper, three-eighths zinc and one-eighth tin. This grade is used for
fastening brass to iron and copper and for working with large pieces of
brass to brass. For brazing thin sheet brass and light brass castings, a
metal is used which contains two-thirds tin and one-third antimony. The
low melting point of this last composition makes it very easy to work with
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